Shijiazhuang Xinlu Technology Co., Ltd. – Technical Overview of Mung Beans Seed Processing Line
Processing mung bean seeds requires a tailored approach due to their small size, spherical shape, and specific market requirements for purity and appearance. A dedicated processing line is designed to gently but effectively remove a wide range of impurities while minimizing damage to the delicate beans. Shijiazhuang Xinlu Technology Co., Ltd. engineers these lines to handle the unique characteristics of mung beans, ensuring the output meets high standards for both sowing and human consumption.
The process initiates with pre-cleaning and destoning. Raw mung beans often contain dust, sand, small stones, and plant stems. A vibrating pre-cleaner with aspiration is used to remove light materials and dust. Given the similar size of mung beans and small stones, a destoner is an essential first-stage machine. It uses vibration and air flow to fluidize the product bed, allowing the heavier stones to sink and be separated from the beans.
The main cleaning phase relies heavily on precise screening and aspiration. A fine air-screen cleaner is the central piece of equipment. The screens are equipped with carefully selected perforations—often round holes or very narrow slots—that allow the mung beans to pass through while retaining larger impurities, or vice-versa, depending on the screen deck's configuration. The integrated aspiration system is calibrated to a lower air velocity suitable for small seeds, effectively removing remaining light impurities without extracting the good product.
To achieve a very high level of purity, especially for the removal of defective beans and foreign seeds of similar size, an optical sorter is frequently integrated into the line. This machine uses high-resolution cameras to inspect each bean individually. Based on color and shape, it can identify and eject off-colored, damaged, or diseased beans, as well as impurities that have passed through previous mechanical cleaning stages. This is a critical step for achieving the bright, uniform color demanded by the market.
For mung beans intended for sprouting, a gravity separator may be used. This machine can separate beans based on their density, which can be an indicator of viability and germination energy. Denser, healthier beans are separated from lighter, immature, or hollow beans, potentially enhancing the sprouting yield.
The final steps involve polishing and packaging. A gentle polishing machine may be used to lightly abrade the surface of the beans, removing any remaining micro-dust or slight discoloration, resulting in a brighter, more lustrous product. Finally, the processed mung beans are conveyed to an automated weighing and bagging system. For retail markets, form-fill-seal machines are common, while for bulk sales, open-mouth baggers are used. The entire Mung Beans Seed Processing Line from Shijiazhuang Xinlu Technology Co., Ltd. is constructed with food-grade materials, such as stainless steel for all product contact surfaces, and is designed for gentle handling to prevent cracking or splitting of the beans, thereby maximizing the economic value of the final product.
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