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Introduction to Sesame Seed Double Air Screen Cleaner
Sesame seeds, known for their small size and high oil content, present unique challenges in cleaning and processing. The Sesame Seed Double Air Screen Cleaner, manufactured by Shijiazhuang Xinlu Technology Co., Ltd., is specifically designed to address these challenges. This machine utilizes a dual air aspiration system and precision screens to remove impurities like sand, dust, chaff, and immature seeds while preserving the delicate structure of sesame seeds. Ideal for processing facilities, this cleaner ensures that sesame seeds meet the stringent purity standards required for culinary, oil extraction, and export purposes.
Sesame seeds are often contaminated with fine soil particles and plant residues due to their harvesting methods. Conventional cleaners may fail to separate these impurities effectively, leading to reduced product quality. The Sesame Seed Double Air Screen Cleaner employs a multi-stage approach: coarse screening to remove larger debris, followed by fine screening and dual air channels to eliminate microscopic contaminants. This process not only enhances purity but also improves the shelf life and marketability of sesame seeds.
How the Sesame Seed Double Air Screen Cleaner Works
The Sesame Seed Double Air Screen Cleaner operates through a combination of vibration, screening, and aerodynamic separation. Its design includes two air systems and adjustable screen decks tailored for sesame seeds. Here’s a step-by-step overview:
Material Intake: Sesame seeds are fed into the machine via a conveyor or hopper.
Primary Air Aspiration: An initial air stream removes lightweight chaff and dust.
Coarse Screening: Seeds pass over a vibrating screen with medium-sized apertures to separate larger impurities like stones and stalks.
Fine Screening: A second screen with smaller openings filters out sand and tiny debris.
Secondary Air Aspiration: A second air channel targets residual fine dust and lightweight immature seeds.
Output: Cleaned sesame seeds are collected at the discharge end, while impurities are ejected separately.
Technical Specifications and Performance
| Parameter | Specification |
|---|---|
| Capacity | 1–5 tons per hour (adjustable) |
| Screen Decks | 2–3 decks (customizable) |
| Air System | Dual fans with adjustable suction |
| Power Consumption | 3–10 kW (depending on model) |
| Screen Material | Food-grade stainless steel |
| Dimensions | 3m × 1.8m × 2.2m (L × W × H) |
| Weight | 600–1,200 kg |
| Impurity Removal Efficiency | ≥96% for dust and sand |
Applications of the Sesame Seed Double Air Screen Cleaner
Food Processing: Ensures clean seeds for baking, confectionery, and tahini production.
Oil Extraction: Removes impurities that could affect oil purity and yield.
Export Compliance: Meets international standards for seed purity and hygiene.
Organic Certification: Chemical-free cleaning suitable for organic products.
Advantages of the Sesame Seed Double Air Screen Cleaner
Precision Cleaning: Effectively removes fine impurities without damaging seeds.
Adaptability: Adjustable screens and airflow suit different sesame varieties (white, black, or brown).
Hygienic Design: Food-grade materials prevent contamination.
Energy Efficiency: Optimized airflow reduces power usage.
Common Questions About Sesame Seed Double Air Screen Cleaners
Q1: How does the cleaner handle the small size of sesame seeds?
A: The machine uses fine-mesh screens and controlled airflow to separate tiny impurities while preventing seed loss.
Q2: Can it process both hulled and unhulled sesame seeds?
A: Yes, the screen and airflow settings can be adjusted for either type, ensuring effective cleaning for both.
Q3: What is the typical maintenance routine?
A: Daily cleaning of screens and air filters, along with monthly checks on motors and vibrating mechanisms, ensures longevity.
Q4: Is the machine suitable for high-moisture seeds?
A: The cleaner can handle seeds with moderate moisture, but pre-drying is recommended for optimal performance.
Technical Insights: Innovations in Sesame Seed Cleaning
Modern Sesame Seed Double Air Screen Cleaners incorporate IoT-enabled sensors to monitor cleaning efficiency in real-time. These sensors detect impurity levels and automatically adjust airflow and screen vibration, reducing manual intervention. Additionally, noise-reduction technologies and energy-efficient fans make the machine environmentally friendly. Such innovations cater to the growing demand for automated and sustainable processing solutions.
Conclusion
The Sesame Seed Double Air Screen Cleaner by Shijiazhuang Xinlu Technology Co., Ltd., offers a reliable and efficient solution for sesame seed processing. Its dual air system and customizable screens ensure high purity and minimal seed loss, making it a valuable asset for processors aiming to meet global quality standards. For inquiries or tailored solutions, reach out to our engineering team.
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